LARGE-SCALE MANUFACTURERS

Transforming Large-scale Manufacturing with Digital Twins

For global manufacturers, scale brings complexity. Multiple sites, fragmented systems, and rising product demands make coor­dination harder than ever. The gemineers Platform enables collaboration along the value chain, across departments and interdisciplinary teams, driving innovation and competitiveness at scale.

Global Challenges

There are significant challenges in manufacturing today, especially for large-scale organizations active in CNC machining. As products become more sophis­ticated and operations expand across sites and regions, processes grow increasingly complex, sys­tems become more fragmented, and competition turns more global. As gemineers, we want to help manufacturers overcome these global challenges in the following aspects:

Managing complex manufacturing processes across sites in a single platform

  • Synchronize design, pro­duction, and quality control across facilities.
  • Ensure full traceability and compliance in regulated industries.
  • Enable holistic monitoring of manufacturing processes down to the production line.

Integrating digital twins into highly fragmented IT/OT systems

  • Bridge gaps between legacy infrastructure and modern solutions.
  • Create a unified data layer that connects machines, sensors, and ERP/MES systems.

Staying competitive through faster product innovation cycles

  • Provide fast, in-depth assessment of production changes before rollout.
  • Reduce time-to-market by minimizing trial-and-error on the shop floor.
  • Drive continuous learning and optimization during series production through statistical analysis.

Manufacturing Strategy Enabler

Drive Sustainable CNC Production

Our digital twin platform precisely tracks the primary resources consumed in machining, including energy, tooling, and raw material. This information is auto­matically processed and resolved for every single part and even each operation, enabling continuous monitoring of resource efficiency.

Transparent by Design

With each part produced, you gain a reliable account of primary resource consumption at machine level, ready to inform optimization decisions and continuous improvement.

Enabling Digital Product Passports

The structured data can be seamlessly used as input for Digital Product Passports, ensuring machined components are prepared for upcoming regulatory demands. Whether integ­rated into internal workflows or shared across external plat­forms, sustainability-relevant information becomes a natural output of production.

CNC machine with gemineers digital twin showing energy, carbide, and CO2 footprint of produced part
Digital twin traceability of CNC parts across supply chains with product passport integration

Trace Parts Across Global Supply Chains

Our platform traces every individual part, even across complex global supply chains, and unites this infor­mation into a single digital twin. Each participant retains full data sovereignty, ensuring trust and control at every step.

Traceable by Nature

With complete part histories available in one place, manu­facturers can increase quality and product safety, accelerate root cause analysis, and initiate containment actions faster than ever before.

Building Trust and Resilience

By providing a reliable digital backbone for traceability, the platform strengthens collaboration across supply networks and creates the foundation for compliance, accountability, and continuous improvement.

Unlock Hidden Productivity

Our platform extends OEE tracking beyond machines to every single part and even each CNC operation. This unprecedented level of detail makes inefficiencies extremely visible, enabling targeted optimization where it matters most.

Performance in Every Detail

By resolving OEE at part and operation level, capacity bottlenecks become opportunities for improvement. Manufacturers can address issues precisely, accelerate throughput, and continuously raise productivity without guesswork.

More Output with What You Have

Large manufacturing lines unlock enormous potential when hidden inefficiencies are revealed. Instead of costly invest­ments in additional machines, existing resources deliver higher productivity and greater output.

CNC machine with digital twin showing machine, process, and part OEE performance metrics

Manufacturing Strategy Enabler

Drive Sustainable CNC Production

Our digital twin platform precisely tracks the primary resources consumed in machining, including energy, tooling, and raw material. This information is auto­matically processed and resolved for every single part and even each ope­ration, enabling continuous monitoring of resource efficiency.

Transparent by Design

With each part produced, you gain a reliable account of primary resource consumption at machine level, ready to inform optimization decisions and continuous improve­ment.

Enabling Digital Product Passports

The structured data can be seamlessly used as input for Digital Product Pass­ports, ensuring machined components are prepared for upcoming regulatory demands. Whether integrated into internal workflows or shared across exter­nal platforms, sustainability-relevant information becomes a natural output of production.

CNC machine with gemineers digital twin showing energy, carbide, and CO2 footprint of produced part

Traceability Across Global Supply Chains

Our platform traces every indi­vidual part, even across complex global supply chains, and unites this information into a single digital twin. Each partici­pant retains full data sovereignty, ensuring trust and control at every step.

Traceable by Nature

With complete part histories available in one place, manu­facturers can increase quality and product safety, accelerate root cause analysis, and initiate containment actions faster than ever before.

Building Trust and Resilience

By providing a reliable digital backbone for traceability, the plat­form streng­thens collaboration across supply net­works and creates the foundation for compliance, accountability, and continuous improvement.

Digital twin traceability of CNC parts across supply chains with product passport integration

Unlock Hidden Productivity

Our platform extends OEE tracking beyond machines to every single part and even each CNC opera­tion. This unprecedented level of detail makes inefficiencies extre­mely visible, enabling tar­geted optimization where it matters most.

Performance in Every Detail

By resolving OEE at part and operation level, capacity bottlenecks become opportunities for improvement. Manu­facturers can address issues precisely, accelerate throughput, and conti­nuously raise productivity without guesswork.

More Output with What You Have

Large manufacturing lines unlock enor­mous potential when hidden ineffic­iencies are revealed. Instead of costly investments in addi­tio­nal machines, existing resources deliver higher produc­tivity and greater output.

CNC machine with digital twin showing machine, process, and part OEE performance metrics

Equip Your Team

Every role in your organization has its own challenges, and gemineers is built to meet them. In the following, learn how different people across your enterprise use our Digital Twin platform in their daily work. From the shop floor to the board­room, you’ll see how it helps each role make smarter decisions, drive efficiency, and unlock new opportunities, tailored to the needs of large-scale manufacturers.

Portrait of Peter, product designer, representing digital twin support in design and manufacturability
Peter
Product Designer

Works with R&D teams using CAD tools and col­labo­­­rates closely with engi­neers to balance per­for­mance and cost. With our plat­­form, he receives continuous feed­back on manu­fac­tur­abi­lity, toler­ances, and quality issues, en­ab­ling him to opti­mize designs, improve per­for­­mance, and ulti­mately reduce product costs.

Portrait of Manuela, manufacturing engineer, representing process optimization with digital twin insights
Manuela
Manufacturing Engineer

Monitors and opti­mizes pro­duc­tion pro­cesses, bridging between design and opera­tions to ensure reliability and yield. With our plat­form, she gains accu­rate, data-driven insights into machine behavior, process stabi­lity, and variation, help­ing her trouble­shoot quality issues faster and opti­mize overall per­formance.

Portrait of Steve, shopfloor manager, representing real-time production visibility and team coordination
Steve
Shopfloor Manager

Oversees daily pro­duc­­tion, coor­di­nates teams, and manages through­put targets in a super­visory role across multiple machines. With our plat­form, he gains real-­time visi­bility into pro­duc­tion quality and per­for­mance devi­­ations, enab­ling him to respond quick­ly, main­tain high efficiency, and ensure consistent output.

Portrait of Daniel, digitization manager, representing IT/OT integration and digital transformation in manufacturing
Daniel
Digitalization Manager

Drives digital trans­for­mation projects, aligning IT and opera­tions while eva­lu­ating new tech­nolo­gies for smart manu­fac­tur­ing. With our platform, he over­comes frag­men­ted data land­scapes and resistance to change by unifying infor­­mation, deli­vering measu­rable value, and support­ing sca­lable, long-term digital roadmap execution.

Portrait of Sarah, sustainability manager, representing sustainable manufacturing and data-driven reporting
Sarah
Sustainability Manager

Tracks and reports sus­tain­a­bility KPIs across sites and product lines with a focus on ESG comp­liance and effici­ency. With our plat­form, she gains primary data on scrap, rework, and energy use during machi­ning, enabling more ac­cu­rate en­vi­ron­­mental foot­print calculations and stron­ger sustaina­bility reporting.

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