Plug it in and you’re ready to go

The Platform

The gemineers Digital Twin Platform is a turnkey digital twin solution based on three main pillars, our plug-and-play data acquisition, our technology core for fully automated data proces­sing, and our data hub for digital twin management.

Discover Our gemineers Platform

A turnkey digital twin solution built on three pillars: plug-and-play data acquisition, a technology core for fully automated data pro­ces­sing, and a data hub for Digital Twin management. Together, they create a seamless path from raw data to actionable insights, helping you boost efficiency, quality, and sustainability. Together, they ensure a seamless flow from shopfloor data to actionable insights.

The Three Pillars

Data Connector

Unlock previously undiscovered manu­facturing data with the Data Connector, delivering real-time, high-frequency data from machines and sensors.

Tailor-made data acquisition for CNC machining
Installed or retrofitted at the machine via ethernet in minutes
Compatible with nearly all controls and sensors
Also available as a standalone solution
llustration of a CNC machine with highlighted sensors, representing real-time data collection from spindles, drives, and vibrations.
Monitor interface showing a 3D workpiece twin with indicators for cutting force, deflection, and tool wear, symbolizing automated digital twin creation.

Technology Core

Equip your production team with advanced physics, previously exclu­sive to RnD, and create precise digital twins of your processes and products.

Fully automated processing of machine and sensor data into digital workpiece twin
Precise capture of process distur­bances like position errors, tool deflection, tool wear, and more, including the impact on product quality and process efficiency
Covering milling, turning, drilling, and further technologies
Monitor interface showing a 3D workpiece twin with indicators for cutting force, deflection, and tool wear, symbolizing automated digital twin creation.

Data Hub

Manage your digital twins from a web-based platform, where all processes and product data converge, and are forwarded into dedicated applications and automated workflows.

Intuitive 3D dashboard for data management and visualization
Advanced applications for quality assurance, OEE tracking, cutting tool monitoring, and many more
Integration with CAM, MES, ERP, and other IT systems
Standard REST API for data extraction and individual analyses
aptop and tablet displaying gear analysis with alert symbol, representing centralized data hub for monitoring and anomaly detection.

Connectivity Portfolio

Numerical Controls

gemineers is Plug and Play compa­tible with market leading numerical controls.

Siemens
Sinumerik One
Siemens
Sinumerik 840D sl
Siemens
Simatic s7-300
Heidenhain
TNC 640
Heidenhain
iTNC 530
Mitsubishi
(under develop.)
Fanuc
Serie 30i/31i/32I
Fanuc
Serie 0i-Mod. F
Fanuc
Serie 35i-Mod. B

Sensors

A wide range of machine-integrated sensor signals are captured by default.

IFM IO-Link Master
(temp. sensors)
IFM IO-Link Master

(pressure sensors)
IFM IO-Link Master
(flow sensors)
IFM VSE100
(vibration sensors)
pro-micron spike mobile
(bending moment)
pro-micron spike in spindle
(bend. moment)
Customer-specific
intergration
pro-micron
spike in spindle
(bending moment)
pro-micron
spike mobile
(bending moment)
IFM IO-Link Master
(temperature
sensors)
IFM IO-Link Master

(pressure sensors)
IFM IO-Link Master
(flow sensors)
IFM VSE100
(vibration sensors)
Customer-specific
intergration

Communication Protocols

Devices that communicate via standard communication protocols can be integrated with minimal effort.

OPC-UA
MQTT

Product Modules

Basic
Advanced
High-frequency machine data acquisition direct from the NC control
Web-based visualization of process data on the 3D model
Live Data Visualization during machining
Process-related data processing and storage
Interface for easy data export (RestAPI)
Precise digital representation of machining process
Generation of the Digital Twin of the work piece
Evaluation of part accuracy compared to nominal
KPI-based evaluation of parts and process

Product Modules

Basic
Advanced
High-frequency machine data acqui­sition direct from the NC control
Web-based visuali­zation of process data on the 3D model
Live Data visuali­zation during machining
Process-related data processing and storage
Interface for easy data export (RestAPI)
Precise digital representation of machining process
Generation of the Digital Twin of the work piece
Evaluation of part accuracy compared to nominal
KPI-based evaluation of parts and process
Experience Our Digital Twin Technology Hands-On

Test our digital twin technology directly on your components and machines. Gain insights into condition, efficiency, and optimization potential. Evaluate the benefits without major upfront investments or long-term commitments.

Contact Us

Your machine control or a desired sensor system is not included? You are not sure if your machinery is compatible with the gemineers Digital Twin platform? Then just contact us!
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