Learn - Know - Predict

The Plug & Play Digital Twin

gemineers is a digital twin platform tailor-made for CNC machining. It creates digital twins of processes and products, transforming manufacturing data into actionable insights, faster decisions, and unmatched competitiveness.

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Ready for Digital Twins?
We Are!

Whether you run a small job shop or a global manufacturing operation, gemineers is tailored to your needs. Our platform integrates seamlessly with single machines and entire fleets, supporting everyone from individual operators to global manufacturing teams.
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Small & Medium Job ShopsLarge-scale Manufacturers

Our Product

The tedious piecing together of frag­mented digitalization solutions on the shop­floor is over. With gemineers, we bring together three essential buil­ding blocks – data acquisition, data processing, and data delivery – in one intuitive platform. It’s this powerful combi­nation that makes our solution true Deep Tech.

CNC machine with gemineers Data Connector capturing spindle loads, temperatures, vibrations, and optional sensors
gemineers Technology Core software on CNC control panel showing digital twin with cutting force, tool deflection, and wear analysis
gemineers Data Hub on desktop and tablet visualizing CNC gear anomaly detection for digital twin management

In Comparison

Quality Assurance
Example: Shape Deviation

Use gemineers to minimize downstream QA efforts by detecting deviations early.

Without Digital Twin

Manual quality assurance on CNC part with probe measurement, showing time-consuming inspection without digital twin
  • Time-consuming manual inspections
  • Risk of missed features and late defect detection
  • Increased downstream quality costs

With Digital Twin

Digital twin quality assurance detecting shape deviation on CNC gear, highlighting measurement points and early error detection
  • Shape deviations and missing features detected directly on the machine
  • Corrective actions possible before removing the part
  • Downstream quality assurance reduced to a minimum
Process Optimization
Example: Process OEE

Use gemineers to unlock hidden capacity in your production processes.

Without Digital Twin

Operator at CNC machine with low process transparency and hidden idle times without digital twin
  • Unnecessary idle times and air cuts remain invisible
  • Low transparency into productivity losses
  • Continuous improvement requires manual effort

With Digital Twin

Digital twin process optimization showing air-cut-ratio chart for CNC turbine disc, highlighting idle time reduction and efficiency gains
  • Automatic identification of air cuts and machine stops for every operation
  • Pareto analysis highlights biggest opti­mi­zation potentials
  • New production capacity unlocked without additional machines
Process Control
Example: Statistical Process Control

Use gemineers to bring SPC to both product and process dimensions.

Without Digital Twin

Engineers analyzing CNC process signals manually without digital twin, missing early deviations and SPC limited to post-process quality
  • SPC limited to post-process quality features
  • Deviations in process signals remain undetected
  • Non-conformities discovered too late

With Digital Twin

Digital twin process control showing spindle power trend chart with real-time monitoring and early detection of non-conformities
  • Control charts for both product features and process signals
  • Real-time tracking of dimen­sions and spindle power trends
  • Every non-conformity detected early and acted upon
Machine Monitoring
Example: Machine OEE

Use gemineers to make OEE insights available instantly.

Without Digital Twin

Factory floor with manual OEE monitoring on paper charts, delayed calculations and unclear causes for low machine efficiency
  • Manual and delayed OEE calculation
  • Causes for low OEE remain unclear
  • Limited insights for targeted improve­ment

With Digital Twin

Digital twin machine monitoring dashboard showing OEE availability gauge with real-time running hours and loss detection
  • Conventional OEE cal­culation delivered on the fly from machine data
  • Immediate visibility into reasons for low OEE
  • Context information enables faster and more precise optimization
Tool Tracing
Example: Engagement Statistics

Use gemineers to optimize tool life and reduce costs.

Without Digital Twin

Set of worn CNC cutting tools showing invisible wear patterns and unnoticed edge engagement leading to unpredictable tool costs"
  • Tool wear patterns only visible after failure
  • Critical cutting edge engage­ment goes unnoticed
  • High and unpredictable tool costs

With Digital Twin

Digital twin tool tracing histogram showing cutting edge engagement data across operations to optimize tool life and reduce costs
  • Engagement tracked spatially along the cutting edge
  • Usage patterns aggre­gated across operations, parts, and machines
  • Critical engagement detected and opti­mized, reducing tool costs
Digital Twin Management
Example: Twin Explorer

Use gemineers to provide one central platform for all process and product data.

Without Digital Twin

Factory worker facing multiple screens with scattered data systems causing limited accessibility and inefficient collaboration
  • Data scattered across multiple systems and formats
  • Limited accessibility for teams and users
  • Inefficient collaboration and decision-making

With Digital Twin

Digital twin management dashboard displayed on computer and tablet centralizing process and product data for universal team access
  • Web-based platform conver­ging process and product data
  • Universal access on every device at any time
  • Teams empowered with the infor­mation they need, instantly

Customers

Our 30+ customers worldwide operate in various industries, such as aero­space, mold & die, or the medical industry:

Franke Company LogoSchott Company LogoRLC Group company logoHoffmann Group company logoEverllence company logo
Franke Company LogoSchott Company Logo RLC Group Company LogoHoffmann Group Company LogoEverllence Company Logo

Why gemineers?

100% Compatible
Less than 15 minutes to be installed, even on existing machines in the brown­field – and 100% com­pat­ible with your machines, controls, and sensors on the shopfloor.
100% Data
Gather 100% of available data and achieve com­plete trace­ability for every single part you produce. Store it his­tori­cally, evaluate it in real time, and start making reliable predictions.
Double-Digit Gains
Achieve double-digit increases in productivity and quality, while reduc­ing costs. Make your production sus­tain­able and gain the competitive edge.

Factory Installation Partners

The gemineers Digital Twin Platform can be configured directly from the factory at:

Grob Group company Logo

Research Partners

We are working together with leading research institutes in the field of manufacturing technology and Industry 4.0:

Fraunhofer IPT Logo
MTI RWTH Aachen Logo

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