The Plug & Play Digital Twin
gemineers is a digital twin platform tailor-made for CNC machining. It creates digital twins of processes and products, transforming manufacturing data into actionable insights, faster decisions, and unmatched competitiveness.
See us in Hall 6, Stand F18
Ready for Digital Twins?
We Are!
Whether you run a small job shop or a global manufacturing operation, gemineers is tailored to your needs. Our platform integrates seamlessly with single machines and entire fleets, supporting everyone from individual operators to global manufacturing teams.
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Our Product
The tedious piecing together of fragmented digitalization solutions on the shopfloor is over. With gemineers, we bring together three essential building blocks – data acquisition, data processing, and data delivery – in one intuitive platform. It’s this powerful combination that makes our solution true Deep Tech.
In Comparison
Without Digital Twin
- Time-consuming manual inspections
- Risk of missed features and late defect detection
- Increased downstream quality costs
With Digital Twin
- Shape deviations and missing features detected directly on the machine
- Corrective actions possible before removing the part
- Downstream quality assurance reduced to a minimum
Without Digital Twin
- Unnecessary idle times and air cuts remain invisible
- Low transparency into productivity losses
- Continuous improvement requires manual effort
With Digital Twin
- Automatic identification of air cuts and machine stops for every operation
- Pareto analysis highlights biggest optimization potentials
- New production capacity unlocked without additional machines
Without Digital Twin
- SPC limited to post-process quality features
- Deviations in process signals remain undetected
- Non-conformities discovered too late
With Digital Twin
- Control charts for both product features and process signals
- Real-time tracking of dimensions and spindle power trends
- Every non-conformity detected early and acted upon
Without Digital Twin
- Manual and delayed OEE calculation
- Causes for low OEE remain unclear
- Limited insights for targeted improvement
With Digital Twin
- Conventional OEE calculation delivered on the fly from machine data
- Immediate visibility into reasons for low OEE
- Context information enables faster and more precise optimization
Without Digital Twin
- Tool wear patterns only visible after failure
- Critical cutting edge engagement goes unnoticed
- High and unpredictable tool costs
With Digital Twin
- Engagement tracked spatially along the cutting edge
- Usage patterns aggregated across operations, parts, and machines
- Critical engagement detected and optimized, reducing tool costs
Without Digital Twin
- Data scattered across multiple systems and formats
- Limited accessibility for teams and users
- Inefficient collaboration and decision-making
With Digital Twin
- Web-based platform converging process and product data
- Universal access on every device at any time
- Teams empowered with the information they need, instantly
Customers
Our 30+ customers worldwide operate in various industries, such as aerospace, mold & die, or the medical industry:
Why gemineers?
Factory Installation Partners
The gemineers Digital Twin Platform can be configured directly from the factory at:
Research Partners
We are working together with leading research institutes in the field of manufacturing technology and Industry 4.0:
